The Power of Banks Monster Ram on Your 6.7 Cummins
The 6.7 Cummins engine is a powerhouse, renowned for its durability and performance in Dodge and Ram trucks. However, even this legendary engine has its limitations. One of the most common bottlenecks is the factory intake manifold, which can restrict airflow and ultimately limit the engine’s potential. If you’re looking to boost your 6.7 Cummins’ performance, improve throttle response, and lower exhaust gas temperatures, the Banks Monster Ram intake manifold is a popular and effective solution.
This article will guide you through the entire process of installing a Banks Monster Ram on your 6.7 Cummins, providing detailed instructions, helpful tips, and essential safety precautions. Whether you’re a seasoned mechanic or a dedicated do-it-yourselfer, this guide will empower you to unlock the full potential of your Cummins engine.
Why Upgrade to a Banks Monster Ram for Your Cummins?
The Banks Monster Ram isn’t just a cosmetic upgrade; it’s a performance-enhancing component designed to address the shortcomings of the factory intake manifold. The benefits of upgrading are noticeable and can dramatically improve your driving experience.
Superior Airflow Design
The stock intake manifold on the 6.7 Cummins often struggles to deliver sufficient airflow, especially at higher RPMs. The Banks Monster Ram is engineered with a larger, more optimized design that significantly increases airflow to the engine. This improved airflow is crucial for maximizing combustion efficiency and unleashing the engine’s full potential.
Enhanced Overall Performance
Increased airflow directly translates to improved performance. By allowing your engine to breathe easier, the Banks Monster Ram can result in noticeable gains in horsepower and torque. You’ll experience stronger acceleration, improved towing capabilities, and a more responsive throttle. Many users report feeling a significant difference in power, particularly in the mid-range and upper RPM ranges. While specific gains depend on other modifications and tuning, the Monster Ram consistently delivers a tangible performance boost.
Reducing Exhaust Gas Temperatures
High exhaust gas temperatures, or EGTs, can be detrimental to the longevity of your engine. They can lead to component failure and reduced overall performance. The Banks Monster Ram helps lower EGTs by improving airflow and combustion efficiency. A more efficient combustion process results in less wasted fuel and reduced heat production. Lower EGTs contribute to a healthier, longer-lasting engine.
Improved Throttle Response for a More Engaging Drive
The Banks Monster Ram is designed to deliver air to the cylinders quicker and more efficiently. This translates to a snappier throttle response, making your truck feel more responsive and engaging to drive. The improved throttle response is particularly noticeable during acceleration and when towing heavy loads.
Optimizing Air Distribution to All Cylinders
Uneven air distribution to different cylinders is a common problem with stock intake manifolds. The Banks Monster Ram ensures a more balanced and even distribution of air to all six cylinders. This uniform air distribution leads to more consistent combustion, improved performance, and reduced stress on individual engine components. Each cylinder receives the optimal amount of air, resulting in a smoother and more efficient engine operation.
Gathering the Necessary Tools and Materials
Before you begin the installation process, it’s crucial to gather all the necessary tools and materials. Having everything readily available will streamline the installation and minimize potential delays.
Here’s a comprehensive list:
A complete set of metric sockets, including various sizes.
A set of metric wrenches for tightening bolts and fittings.
A reliable torque wrench to ensure proper bolt tightening.
An assortment of screwdrivers, both flathead and Phillips.
Pliers for disconnecting hoses and wires.
A pick set to help remove stubborn O-rings or seals.
Cutting pliers for trimming zip ties or hoses.
Essential safety glasses to protect your eyes from debris.
Durable gloves to protect your hands.
Penetrating oil to loosen any stubborn or corroded bolts.
Cleaning supplies, including shop rags and degreaser.
The Banks Monster Ram kit should include the following components:
The Banks Monster Ram intake manifold itself.
Any necessary gaskets or seals.
Mounting hardware, such as bolts and washers.
Installation instructions (always consult these!).
You may also want to consider these additional materials:
New gaskets for a fresh, leak-free seal.
Thread sealant to prevent leaks on threaded connections.
Anti-seize lubricant to prevent bolts from seizing in the future.
Step-by-Step Guide to Installing Your Banks Monster Ram
Now, let’s dive into the installation process. Remember to always consult the official Banks installation instructions for your specific application, as procedures may vary slightly.
Preparing for the Installation
First and foremost, disconnect the batteries to prevent any electrical accidents. Allow the engine to cool completely before starting the work. Clean the engine bay, especially around the intake manifold, to prevent dirt and debris from entering the engine. Gather all your tools and supplies in a convenient location.
Removing the Existing Intake Manifold
This stage requires meticulousness. Carefully disconnect all components attached to the factory intake manifold, including fuel lines, sensors, and any vacuum hoses. Use penetrating oil to help loosen any stubborn bolts or fittings. Take pictures as you disassemble, or label the components so you remember how they are supposed to be attached. It can make it easier to remember when you are reassembling.
Preparing the Mating Surface
Once the factory intake manifold is removed, thoroughly clean the cylinder head mating surface. Remove any old gasket material or debris. Inspect the surface for any damage or imperfections that could compromise the new seal. A clean and smooth surface is essential for a proper seal.
Installing the Banks Monster Ram Intake Manifold
Following the Banks instructions, carefully install the Monster Ram and its associated components. Be sure to use the correct torque specifications for all bolts. Over-tightening can damage the manifold or cylinder head. Carefully connect any sensors or lines to the Monster Ram, ensuring they are securely fastened.
Reconnecting Removed Components
Reconnect all components that were disconnected from the factory intake manifold. Refer back to your photos or labels to ensure everything is connected correctly. Double-check all connections to prevent leaks or malfunctions.
Performing Final Inspections and Startup
Before starting the engine, double-check all your work. Inspect for any leaks or loose connections. Reconnect the batteries. Start the engine and let it idle for a few minutes. Monitor for any unusual noises, leaks, or error codes.
Addressing Common Installation Challenges
While the installation process is generally straightforward, you might encounter some common challenges.
- Dealing with Stubborn Bolts: Penetrating oil and patience are your best friends. If a bolt is particularly stubborn, try applying heat with a heat gun (carefully!) or using an impact wrench.
- Addressing Leaks: If you encounter any leaks after installation, double-check all connections and ensure the gaskets are properly seated. Thread sealant can help prevent leaks on threaded connections.
- Dealing With Sensor Compatibility Issues: Occasionally, sensor compatibility issues can arise. If you encounter any error codes related to sensors, consult the Banks documentation or contact their technical support.
Tuning and Calibration Considerations
In some cases, installing a Banks Monster Ram may require tuning or calibration to optimize performance. Consult with a qualified tuner to determine if any adjustments are needed for your specific setup. Proper tuning can maximize the benefits of the Monster Ram and ensure optimal engine performance.
Maintaining Your Banks Monster Ram for Longevity
To ensure the longevity of your Banks Monster Ram, perform regular maintenance. Inspect connections and hoses periodically for leaks or damage. Clean the manifold if necessary to remove any accumulated dirt or debris.
Conclusion: Unleash Your Cummins’ Potential with the Banks Monster Ram
The Banks Monster Ram is a worthwhile upgrade for any 6.7 Cummins owner looking to improve performance, lower EGTs, and enhance throttle response. With proper guidance and careful attention to detail, the installation process is manageable for both experienced mechanics and dedicated do-it-yourselfers. By investing in a Banks Monster Ram, you can unlock the full potential of your Cummins engine and enjoy a more rewarding driving experience. Upgrade today, and see the difference.
Disclaimer
Mechanical work should be performed by qualified professionals. The author and publisher are not responsible for any damage incurred during the installation process. The reader assumes all responsibilities. Consult the Banks Power manual for detailed instructions.
